I’m working on that project right now.
I don’t see need for active control of focus, at least not on this machine (maybe the next).
I’ve got several methods in mind. Here’s the direction I’m headed right now.
I’ve already gone to an air assist head which takes a 18mm lens, that’s a big improvement right there,.
I learned that the longer the focal distance, the wider the depth of field, or the “range” the beam is in focus.
I’ve gone to a 3" (76.2mm) lens, which puts my focus point right at the bottom edge of the rails. (so I can engrave on the top of a large flat object by bringing it up the the bottom of the rails.
This morning I’m changing the support method for the rails to “hanging” from the internal sheet metal, and cutting away the bottom half of the cutting side of the enclosure. This will be done by using 1 x1" aluminum angle sections (4) one on each corner. The rear 2 will attach to the vertical part of the laser compartment wall, and the front 2 will attach to the front panel below the access door. The sections of 1/8" x 1" aluminum angle will be about 2" long with slots to allow use of 4 #10 machine screws. I am tapping the rails 10-32 and nutting the sheet metal connections.
The slots will allow full adjustment (vertically and horizontally) of the frame to get it properly aligned with the laser path.
This will allow me to raise a working deck up to the bottom of the factory “I” rails, and have no obstruction from the chassis sheetmetal. (this may be way farther than you wish to go, but it’s background on what and why I’m doing it)
A 3/4" Baltic Birch ply outer frame and removable left edge support panel will “cantilever” the enclosure on a 30gal wooden aquarium stand.
The mechanism to raise and lower the working deck will involve a panel with 4 corner holes, 4 1/4-20 sections of threaded rod, and 4 5mm bore 20tooth GT-2 pulleys tapped internally to 1/4-20. I have ordered 10 pcs 852mm GT-2belt. 2 idler pulleys and a drive pulley which will be run by a small dc motor (or hand crank)
The threaded rod sections will go in the old mounting holes in the bottom of the I rails, the panel (with cutout for screen as a working surface and 4 corner holes) will slide onto the 4 threaded rods, and be retained/adjusted by the threaded pulleys. The belt will encircle the pulleys, allowing them to be adjusted up and down precisely.
The belt will be tensioned by diverting a long span in the center forming a “T” shaped path, with the drive pulley at teh base of the “T”, and the idler pulleys at the intersection of the “T”. I may have to "split the belt drive into 2 sections or splice 2 belts into 1 with some kevlar thread. I may even order a longer belt if I can find a source for a 1+ meter loop.
You may be able to use a clothes dryer drum belt, or make/use something else as a belt/pully affair. That’s the real challenge to this plan. I’m also considering making a “climbing” deck that runs up and down 4 hanging GT-2 belt sections. If you come up with a better plan, I’d like to hear it. The more brains on a problem, the better…
I have some bearings I can inset into the deck if needed to smooth out operation, but I doubt it will be required.
I had to order 10 belts to get them in a closed circle. They only cost about 12 bucks for the 10, and I’d send you a couple if you intend to use a variation on my plan.
all you would really need past the belt is the pulleys, some hardware store all thread, and a plywood or mdf deck. It will be slow cranking, but you could use a cordless drill. I may just find s cheapie and make it a permanent part of the cutter. (I have an onboard 12v power supply I’m using for lighting and control power)
Hope this makes sense, and helps. I’ll post pictures if I ever figure out how to…
Scott