I just did a test with vector engraving on 19mm thick Merbau hardwood.

I just did a test with vector engraving on 19mm thick Merbau hardwood.

I set the piece in position with the focal depth approximately half way through the 19mm. I did this by removing my cutting bed & putting some blocks of scrap wood underneath with some pop rivets nailed in 15mm deep to support the piece. Then I realised I had to find origin point somehow, so I used magnets to hold my MDF guide in place on the bed support rods.

Settings I used were 4mA @ 25mm/s. 0.5mm wide vertical rectangles spaced 0.25mm apart (for the vector engrave). Covered the entire area with the rectangles & then punched out the logo.

Observations

  • I’ve noticed since switching to CorelDraw x5 that when I import composite paths from Adobe Illustrator 9 format files, they do some really weird behaviour with lines going everywhere. Totally unusable. So instead of using composite path for the vector rectangles, I just grouped them & imported AI9 & it works perfectly.
  • 0.5mm wide vertical rectangles spaced 0.25mm apart seems to be a good size & spacing for this particular material. Vertical lines seems to minimise the vibrations & cause less issues.
  • Slightly jagged edges, due to the vector engrave process. Could possibly be remedied by doing a final cut in the logo shape (to smooth those edges).
  • Using the vector engrave method is so much quicker than normal engrave. I won’t even bother with normal engrave any more. This took ~9 minutes to complete (91mm x 91mm).

Finishing

  • I cleaned up the piece using straight methylated spirits with a nail brush & scrubbed the whole surface area. If you look closely at the pictures you will see there is a slight difference in the black areas once cleaned up.

Overall I’m pretty happy with the results. I did the SHIELD logo, just for you @Dennis_Fuente as I recall you saying you liked SHIELD too on one of my previous tests.

Wow… that turned out really great… I’ll have to try this out on something aswell… thanks for the great details.

@Gunnar_Stefansson Yeah, it turned out as I’d hoped, but my hopes were not high for it to turn out as well as it did. I’m fairly satisfied.

Added a couple of extra points to the observations that I forgot to mention. - Time taken & - extra note about the vertical lines for the vectoring.

I try to use vectors for engraving as you noted it’s much faster. Except there are some things that don’t “vector” well and a raster engrave will result in a better image. Stuff that you’d look at as a grayscale type of image for instance end up with vector paths that can often just turn into blobs by the time it hits the laser. Trial & error until you get enough under your belt for experience to tell you which way to go.