Looking for a lead on a good blower fan setup - I'm suffering from

Looking for a lead on a good blower fan setup - I’m suffering from lack of cooling issues.

Busy upgrading my upgraded @Printrbot Simple using Jon Lawrence’s well designed enhancements (https://www.thingiverse.com/iamjonlawrence/about).

Specifically, I’m running this Y-axis no-sag upgrade: https://www.thingiverse.com/thing:242185

The Extruder/hotend piece utilizes a 40mm cooling fan funneled/nozzled at the print area. However, in addition to the direction not being ideal (far side doesn’t get nearly enough cooling), the 40mm fan setup is also under powered.

What I’d love to find is a drop in blower fan with a 40x40 exhaust port that bolt matches the original 40mm fan. Am I dreaming?

If you have a “lack of cooling issues” why upgrade?

Sorry I couldn’t resist :wink:

Lack of commas/quotes killed grandma… my bad.

Side note: It is interesting that I’ve only really started to notice issues with insufficient cooling since upgrading my Simple. The stock one had no cooling, and seemed to perform quite adequately.

Hopefully I’m not chasing my tail too much with this path…

Had a similar issue, unfortunately the blower I used uses too much current and the steppers were skipping steps. Sorry I can’t be of more help but I’d contact Printrbot to see how much current their fan draws. The original fan may also have the model number on it and then you can just pull up the manufacturer specs.

@Adam_Steinmark - forgot about the original cooling fan, and the clever little origami plastic shroud.

I don’t think I need much more power, just a more efficient design. Guess I’ll have to design a small blower adapter piece…

Our blower fan is the best cfm I could find. They are available in our store. I’d go w that.

@Brook_Drumm I completely forgot you guys moved over to the blowers, would’ve just recommended getting it from you guys.

I’ve overhauled a Simple Metal in the past, including a blower fan upgrade (using a blower fan I got from RobotDigg): https://grabcad.com/library/printrbot-simple-metal-modifications-1
Not exactly sure if the bolt pattern and geometry of your Simple is the exact same though

Nice work @Ishaan_Gov . Between your and @Brook_Drumm designs I have some ideas on how to proceed. The extruder mount I have is this one: https://www.thingiverse.com/download:538144

So my plan is to make 2 pieces. One to adapt a blower to an existing 40mm fan mount. And a second to enhance the nozzel/duct (https://www.thingiverse.com/download:506156) to wrap around the tip more effectively.

I have a blower fan shroud adapter on youmagine :wink: did a video on it too