My next Project! I'm ordering the parts right now.

My next Project! I’m ordering the parts right now.

http://www.youtube.com/watch?v=kcXlak7RNV0&t=2m05s Uses a STAEDTLER Indelible marker pen
http://www.youtube.com/watch?v=kcXlak7RNV0&t=2m15s Cheap micro controller to raise/lower the Pen
http://www.youtube.com/watch?v=kcXlak7RNV0&t=3m58s Brass Tube Bearing for X Axis can be seen here
http://www.youtube.com/watch?v=kcXlak7RNV0&t=4m30s Steppers - 64 steps plus 64/1 Reduction gear = 8912 Half steps
http://www.youtube.com/watch?v=kcXlak7RNV0&t=5m00s Handles Gear Slack
http://www.youtube.com/watch?v=kcXlak7RNV0&t=4m44s 200 steps per millimetre
http://www.youtube.com/watch?v=kcXlak7RNV0&t=6m56s A good view of the 3D printed parts
http://www.youtube.com/watch?v=kcXlak7RNV0&t=7m00s Made from 9 Printed parts
http://www.youtube.com/watch?v=kcXlak7RNV0&t=7m14s Nylon string as belts
http://www.youtube.com/watch?v=kcXlak7RNV0&t=7m33s 2 Steppers $2 each!
http://www.youtube.com/watch?v=kcXlak7RNV0&t=8m09s Arduino Uno + Drivers (See Dirk’s videos on the electronics)
http://www.youtube.com/watch?v=kcXlak7RNV0&t=8m24s The stepper motor

Files, Software and STL’s on Git HERE:-
https://github.com/dherrendoerfer/uCNC_controller
http://www.youtube.com/watch?v=kcXlak7RNV0

So the ink from the pen is a mask for the etching process?

Yes that’s right. See Dirk’s other videos.

This video shows the etching process:-

Direct ink to PCB CNC-Plotter pt. 2

Hi @Eric_LeFort yes, the low cost is attractive, as opposed to modding your 3D printer. I just watched some other methods of etching a PCB. The print and “iron on” looks primitive compared to this. The prospect of adding a laser is also interesting. I wonder, could it be modded to drill the PCB’s as well, with the addition of a spindle? See this Video:- http://youtu.be/uVMme2-srFI?t=12m57s

Spindle for making holes should be possible via flexbile shaft for dremell… but anyway, anybody some comparasion to “traditional” printing to transparent foil and UV light?

I love the idea of a flexible shaft spindle! To really top it off maybe 3d print a dust collector housing that clamped to the spindle and use some 1/2" tubing to a small vacuum unit. That would help keep your desktop free of dust.

Great work! I like it
Much more simple than well know laser printer method.

TØny Hine, you are a legend! That is just brilliant!

This is the best method I have seen yet for home production of custom PCBs. So simple, so cheap, and yet such good results. I am guessing it costs less than $50 in parts for the whole machine?

I will definitely use this method for my new Arduino projects.

Thank you.

@Jan_Koniarik

Re: Flexible shaft spindle.

Do you think it could be done with the Dremel directly mounted in a similar manner to the pen, instead of the flexible shaft?

The positioning controller should not mind the extra weight, since there is no X-Y motion during the actual drilling.

But I guess the downward movement on the servo may need to be geared to provide extra force to cleanly cut the through holes.

@Paul_Gross ​ well like you hinted at, I would have dismissed the dremel as being too big. But thinking about it, the weight of the Dremel would be an advantage in that it would provide the pressure. The only problem I can foresee is that if you had a lengthy drill bit it could bend and wander of centre. However if you used a very short drill bit, say 5mm, then there would be little chance of this problem. The gentle slowness of the operation also lends itself to accommodating something like a dremel.

Thinking out loud, would the servo be capable of lifting something as heavy as a dremel without spring assistance?

I thought @Dirk_Herrendoerfer creator of this “Direct Ink” PCB CNC Plotter - might like to see this post. A more condensed name? “Direct Ink Plotter” = DIP, or DI Plotter, or DINKP … Any Hash tag wizards out there…?

After thoughts:- PCB DIP, PCB Plotter or CNC Plotter (as it’s not limited to PCB’s).

@Tony_Hine_Nifty_Acce - you ask if the servo would be capable of lifting something as heavy as a dremel without spring assistance?

My thinking out loud:

I guess a servo could do that easily with the right gears to provide a mechanical advantage. How heavy is a dremel? Less than a kilo?

If the dremel bit was short enough, the X-Y steppers, while still powered-up, should provide enough rigidity to stop the dremel bit from wandering. If there is some wandering, you could supply more current to the steppers, or even get a more powerful stepper. You probably already know this: steppers use current just to stay motionless in their set position, and the more current, the more they resist external movement.

I imagine that going down quite slowly is the key to staying straight while drilling through the PCB - again this would be assisted by the same gearing needed to lift the dremel.

Is anybody going to trial a dremel to see what happens?

@Paul_Gross said >>> Is anybody going to trial a dremel to see what happens?<<<

I’m gathering the components at the moment, but they are coming from China so it will be a few weeks before I have everything I need. I’m not sure where to get the brass tube from, so I am using oilite bushes. I’m not very good with electronics so that’s going to be a challenge, putting that lot together.

Right… I take it that #DINKP is an acceptable hash tag for this, and therefore christen it thus!

I don’t suppose it will handle running dremell without destroying the machine… Either make it more rigid or use flexible shaft

Hi Tony, did you get all the parts, or have you completed it even?

Cheers
Alex

Hi Alex, yes, I’ve got all the parts. I had problems printing Dirks components, they are very delicate. I also redesigned the “Y” axis to suit as I have some 6mm oilite bushes. I’m having problems with the software, I’m not sure how to load up the multiple Arduino sketches? It took me a while to get the Python code working as I installed python 3 and the code is for python 2.