Well this is embarrassing… Over the holidays I upgraded my ShapeOko2 to an Xcarve and I must say I am seeing better results. I did notice that the Z Axis movement was different. I chalked this up to switching to the ACME lead screw which is 12TPI. Well guess what I forgot to do? Change the travel setting for the Z Axis. The old setting was 1.25mm per rotation. I calculated the ACME screw to be 2.11mm per rotation.
However I am not totally sure I am right. The TinyG uses a travel per rotation. I did some measurements and it seems right my isolation cuts seem to be better because the Z head is traveling less per rotation.
So your old value was 1280 (right?) and your new value should be 755.79
That’s a substantial difference. Based on your pcb milling results I’m not sure on how you broke through all the copper if you weren’t going down far enough.
I purchased the ShapeOko2 to Xcarve upgrade. It came with a better Z Axis Gantry and better X and Y axis plates. The X axis gantry plates center the weight better and all in all more rigid and stable. I notice an improvement. The motors, rails and gears stay the same. The Z motor is inverted and driven from a belt instead.