What connectors are people using to hook up easily I removable hot end electronics?
Mine were initially hardwired, but I’ve given them the snip and plan on putting a 6 pin connector (or more pins with some left unused) so I can easily remove it later - I’m also very sloppy at soldering so I need something simple and light but not necessarily small (was thinking molex but that’s only 4 pins) - what do you guys use?
Actually, an RJ-45 would be easy for me as I have a crimp tool for them and a heap of connectors.
If I were to wire up my heatsink fan through 2 pins, thermistor through 2 pins and share the heater cartridge over the remaining 4 pins, would it likely fail? How does anyone find an answer to a question like this?
I worry about the power through an RJ-45, but my concerns may be misplaced. I use a HDD-style molex connector for my heater+thermistor and a 6-pin molex for my stepper and fan. Just what I had lying around,
Make sure you use multiple pins of the RJ45 connector for the hotend’s heater, as each pin is rated for just 0.5A.
The pictured terminal strips are not made to be used with bare braided wire - there are special types with an insert that protects the wire. For the “common” type of terminal, you’ll need to use crimp sleeves on the wire ends.
Personally, i use 2.54mm pin headers and matching, um, connectors for my hotend and all throughout the printer.
On my older printers I used DB9 connectors. They’re available everywhere, can handle high power, and have plenty of pins for stepper, thermistor, heater. Not the smallest, but was convenient to have everything in one connector. Nowadays I use micro-molex, available from Digi-Key online.
@Mike_Miller POE is 48V and typically low current. Wire gauges are rated in current, iirc. I also worry a bit about high current heater noise (PWM) inducing crosstalk in the thermistor measurement. I do use a common connector, but I have separate wire pairs, heavy ones on the heater, lighter ones on the thermistor.